Compliance Guide · Stone Fabricators

OSHA Silica Compliance
for Stone Fabricators

OSHA's crystalline silica standard applies to every stone fabrication shop cutting granite, quartzite, or traditional engineered quartz. This guide covers what the standard requires — and how switching to silica-free stone eliminates the compliance burden entirely for those materials.

Published by Urban Stone Source · Last updated: June 2026

50 μg/m³

OSHA PEL (8-hr TWA)

25 μg/m³

OSHA Action Level

80–99%

Silica in quartzite

0%

Silica in PHI, Symphony & QT

The Standard

What OSHA 29 CFR 1910.1053 requires

OSHA's crystalline silica standard for general industry (29 CFR 1910.1053) applies to stone fabrication shops. When workers are exposed at or above the Action Level (25 μg/m³ as an 8-hour TWA), the following requirements apply:

1

Exposure assessment

Measure or determine worker exposure to crystalline silica. Employers can use air monitoring, objective data, or OSHA's Table 1 controls. Reassessment required if conditions change.

2

Engineering controls

Use wet cutting methods, local exhaust ventilation (LEV), or enclosed operating spaces to keep airborne silica below the PEL. Respiratory protection may supplement — but not substitute for — engineering controls.

3

Written exposure control plan

Document the specific tasks that involve silica exposure, the engineering controls used, and the procedures to minimize exposure. Must be reviewed at least annually.

4

Housekeeping

Prohibit dry sweeping or dry compressed air to clean surfaces where silica dust is present. Use wet methods or HEPA vacuum systems.

5

Medical surveillance

Provide medical exams to workers exposed at or above the Action Level for 30 or more days per year. Includes chest X-ray, pulmonary function test, and tuberculosis risk assessment. Required every 3 years (or more frequently if physician recommends).

6

Employee training

Train workers on silica health effects, operations that expose them to silica, methods to limit exposure, and the purpose and requirements of the medical surveillance program.

7

Recordkeeping

Maintain records of air monitoring results, objective data used, and medical surveillance for the duration of employment plus 30 years.

Note: Construction operations (29 CFR 1926.1153) follow Table 1 task-based controls. Most stone countertop fabrication is general industry under 1910.1053.

Silica by Material

Crystalline silica content across common countertop materials

Material
Crystalline Silica
OSHA Controls Required
Quartzite
80–99%
Yes — highest risk
Traditional Quartz
70–93%
Yes — very high risk
Granite
25–30%
Yes — significant risk
Marble
Trace
Generally not required
Limestone / Travertine
Minimal
Generally not required
PHI by Aurea Stone
0% — certified
Not required
Symphony by Aurea Stone
0% — certified
Not required
Quartz Trend
0% — certified
Not required

The Compliance Advantage

How silica-free stone changes the equation for Georgia, Alabama & Tennessee fabricators

When a fabrication shop in Atlanta, Birmingham, or Nashville switches to PHI, Symphony, or Quartz Trend for a job, the OSHA silica standard simply does not apply to that operation. There is no crystalline silica in the material — no hazardous dust is generated, no exposure measurement is required, and no controls are mandated by law.

Wet cutting systems

Traditional granite / quartz

Required for granite/quartz cutting

PHI, Symphony & Quartz Trend

Not required

Local exhaust ventilation

Traditional granite / quartz

Required or strongly recommended

PHI, Symphony & Quartz Trend

Not required for silica

Silica respirators

Traditional granite / quartz

Required when controls insufficient

PHI, Symphony & Quartz Trend

Not required

Medical surveillance

Traditional granite / quartz

Required ≥30 days/year at action level

PHI, Symphony & Quartz Trend

Not required

Written exposure control plan

Traditional granite / quartz

Required

PHI, Symphony & Quartz Trend

Not required

Silica training program

Traditional granite / quartz

Required

PHI, Symphony & Quartz Trend

Not required

For shops in Georgia, Alabama, and Tennessee serving both standard and silica-free materials, the operational benefit is immediate: the silica compliance program still applies to traditional stone operations, but silica-free slabs can be cut on standard dry equipment without additional OSHA controls — reducing cost, setup time, and administrative burden on those jobs.

FAQ

OSHA silica compliance — common questions

Does OSHA's silica standard apply to countertop installers as well as fabricators?

Yes. Installers who cut or grind stone at the job site are covered by OSHA's silica standard for construction (29 CFR 1926.1153). Table 1 of that standard provides specific control methods for handheld grinders and other tools used in countertop installation. Silica-free materials eliminate the exposure risk for those cutting operations.

Can I use respiratory protection instead of engineering controls?

No — OSHA requires employers to use engineering and work practice controls to reduce silica exposure to or below the PEL before relying on respirators. Respirators may be used in addition to (not instead of) engineering controls when controls alone cannot achieve the PEL. The hierarchy of controls requires engineering controls first.

What is the OSHA inspection trigger for stone fabrication shops?

OSHA can inspect fabrication shops through programmed inspections (targeting high-hazard industries), complaint-based inspections (from workers or neighbors), or referrals. OSHA's National Emphasis Program (NEP) on crystalline silica specifically targets stone fabrication operations. Shops working with high-silica materials like quartzite or traditional quartz are at elevated inspection risk.

How do I document that PHI, Symphony, or Quartz Trend is silica-free?

Request the Safety Data Sheet (SDS) and independent laboratory test reports from Urban Stone Source. The SDS for each product lists 0% crystalline silica in the composition section. The independent laboratory certification documents verify this to OSHA's standard. Contact us at sales@urbanstonesource.net or (336) 407-9167.

Georgia · Alabama · Tennessee

Eliminate the silica compliance burden for your shop

PHI, Symphony, and Quartz Trend — certified 0% crystalline silica. Exclusive to Urban Stone Source in Georgia, Alabama, and Tennessee. Request samples or call (336) 407-9167.